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High Feed Milling Carbide Milling Inserts SDHT120520FN With Superior Edge Safety

Zhuzhou MMM New Material Co., Ltd.
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High Feed Milling Carbide Milling Inserts SDHT120520FN With Superior Edge Safety

Brand Name : MMM

Model Number : Various

Certification : ISO 9001

Place of Origin : CHINA

MOQ : 10 PCS

Price : USD

Payment Terms : L/C, T/T

Supply Ability : 10,000 PCS/Month

Delivery Time : 5-15 Days

Packaging Details : Internal Plastic Box

Material : Cemented Carbide

Coating : PVD

Processing Material : Conventional Material

Application : High Feed Milling

Standard : MMM

Grade : MP2430

Type : SDHT120520FN

Chipbreaker : FN

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High Feed Milling Carbide Milling Inserts SDHT120520FN With Superior Edge Safety

High Feed Milling Carbide Milling Inserts SDHT120520FN With Superior Edge Safety

Feature Advantage:

  • Precision five-axis grinding machine grinding, dimensional stability, high indexing accuracy.
  • Optimized insert construction and a well-matched PVD coating ensure insert toughness and longevity while meeting the high feed requirements for efficient milling.
  • The insert is multi-optimized by the choice of base material, channel structure and coating while ensuring strength. It has superior toughness and can adapt to very large feeds (max 2.5 mm/z). Even if the insert is severely worn, there will be no breakage, and the cutter head will be well protected from damage.
  • Under normal feed conditions, the surface quality of the process can also be improved.
  • The insert can be used in a variety of milling operations:
    • High efficiency milling in the plane.
    • Reduce the machining feed rate when chamfering or spiral machining.
    • When drilling and milling, set the axial feed to 0.2 mm / rev or less.
    • There may be long chips flying out during drilling and milling, so be careful.
    • When performing spiral reaming, the depth of cut per round cannot exceed the maximum depth of cut ap.
    • In addition to the above processing, it can also be used for embedded milling.

Grade:

Grade

Coating

Processing material

Application

Equivalent Grade

MP2430 PVD

Steel

Stainless Steel

Cast Iron

General

VP15TF / MITSUBISHI

DP5320 / Duracarb

Milling Application Tips:

  • Check power capability and machine rigidity and ensure that the machine can make the most of the required tool diameter.
  • Cutting on the spindle with the shortest possible tool overhang.
  • Use the correct tool pitch for cutting to minimize the number of inserts involved in the cut to avoid vibration, while on the other hand, for narrow workpieces or when milling exceeds space, make sure the inserts are adequate.
  • Be sure to use the correct feed per blade to achieve the correct cutting action with the recommended maximum chip thickness.
  • Climb milling is recommended whenever possible.
  • In any case, the use of indexable inserts with positive rake grooves provides smooth cutting and lowest power consumption.
  • Select the correct tool diameter that corresponds to the width of the workpiece.
  • Choose the most appropriate lead angle.
  • Correctly position and hold the milling cutter.
  • If you need to consider the use of coolant, milling without coolant can generally be done very well.
  • Follow blade maintenance recommendations and monitor tool wear.

Recommended Cutting Parameters:

  • The following cutting parameters are recommended range values ​​and should be adjusted as appropriate after considering the following factors:
    • Specific physical properties of the material being processed
    • The actual condition of the part blank
    • Power and rigidity of the machine tool
    • Clamping rigidity of tools and workpieces
    • Balance between tool life and machining efficiency

ISO Material Hardness (HB)

Speed

(m/min)

Feed

(mm/z)

P Carbon Steel 180 - 280 120 - 220 1.0 - 2.5
P Alloy Steel 280 - 350 80 - 180 1.0 - 2.0
P Pre-Hardened Steel HRC 35 80 - 160 0.8 - 1.2
M Stainless Steel 270 80 - 190 0.8 - 1.2
K Cast Iron

Tensile Strength

350 MPa

100 - 200 1.2 - 2.5
K Ductile Iron

Tensile Strength

800 MPa

80 - 160 1.0 - 2.5


Product Tags:

round carbide cutter inserts

      

square carbide inserts

      
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